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EPC Gen2 UHF RFID Standard v3 – What’s Changed and Tips for Hands-on Testing

Mar 04, 2024

EPC Gen2 UHF RFID standard v3 update was recently published by GS1. The new version came with optimizations in the air interface and new commands aiming at saving time, improving accuracy, and making the inventory process more robust. In this blog, we’ll walk through some of the most significant changes in terms of inventory performance, and provide pointers on how to get started with testing and learning yourself.

More time (and power) for the chip initialization

The minimum carrier time before the first command has been increased from 1500us to 2500us. The change comes with a small compromise on total initialization time but also works for the benefit of chips which require more time to initialize. The delay is likely small enough to go unnoticed in most applications and the extra time should secure the proper initialization of all chips. Moreover, interrogator power-up is required to be faster (500us → 250us) with more allowance for undershoot and overshoot (+/-5% → -10/+20%) during the 1ms waveform settling period. The shorter rise time is unlikely to influence chip performance significantly and the greater allowance for overshoot opens up an interesting possibility to provide a short carrier level boost (1.58dB/1ms) as part of the field initialization. This kind of boost won’t change the active state operating voltage of the chip but might help them to further optimize their performance during initialization process, and ensure optimal performance of tags.

Fig. Interrogator power-up is required to be faster, but field strength is allowed to undershoot/overshoot by -10%/+20% during the 1ms waveform settling period. The total time before command was increased to 2,5ms. Source: https://ref.gs1.org/standards/gen2/3.0.0/

Field-strength adjustment filters out fringe tags

The third update on the air interface is to allow interrogators to perform field strength adjustment during Select, Challenge, Query, or QueryX commands in an attempt to prevent ghosting tags from slowing down the inventory process. Ghosting tags, also referred to as fringe tags, are tags that have such a low operating voltage, that they might get activated and respond to Query, but do not have enough energy to follow through the response to Acknowledge command. Such tags cannot be inventoried, but since they will reply to Queries, more iterations are required in the inventory process, and the time to complete the inventory cycle gets increased.

The interrogator performs the field adjustment by dropping the carrier level by 0-20% (0-1,93dB) for the duration of the command modulation. The level is adjusted down at least 500us (RF Adjust lead time) before the start of command and brought back up monotonically at the end of the command. Tags are required to tolerate such a waveform pattern and guarantee that the minimum power needed to complete the response to Acknowledge is not more than 1,93dB higher than the power needed to start replying to QueryX. In effect, with the field adjustment in use, the tags shouldn’t have enough power to respond to the adjusted Query/QueryX command unless they’re capable of replying to Acknowledge as well, which reduces the unnecessary overhead from the inventory process.

Fig. Field-adjust before Query/QueryX (upper) and after Query/QueryX/QyeryY (lower). Field-strength adjustment can be used to bring Query sensitivity closer to Ack sensitivity which may help reduce ghosting tags and improve inventory efficiency through the reduction of unnecessary iterations. Source: https://ref.gs1.org/standards/gen2/3.0.0/

New commands further improve filtering and allow simpler memory access

QueryX and QueryY, combine classic Select + Query commands in a single timed package. Unlike Select(s)+Query, they’re effectively packaging the whole series of Selects and the following Query into a single command frame. This blocks external readers from interfering with the filtering process and makes the inventory process more robust. It also prevents tags from participating if they only heard part of the QueryX/QueryY command frame. This could be the case if they’ve been moving in/out of the reader’s field of view during the inventory cycle. Lastly, the new commands come with optional configurations such as an option to choose whether the tag shall include EPC or TID into the ACK response (AckData), whether RN16 is protected with a checksum (ReplyCRC), and flexible filtering conditions: ≥, ≤, ≠, = (Comp). These parameters add flexibility to the inventory process and can be used to make the process more efficient.

Fig. QueryX/QueryY commands effectively package Select(s) + Query into a single command and provide new parameters for more efficient and robust inventory process. (click to enlarge image). Source: https://ref.gs1.org/standards/gen2/3.0.0/

ReadVar, is an alternative to Read (which also remains mandatory in the standard). The two are very close to each other, but the tag reply to ReadVar contains additional informative data. NumWords indicates number of words returned as part of the reply, MoreWords indicates the amount of data yet available in the memory to read beyond the read space, and there’s a parity bit computed over data transmitted (Parity). Overall, ReadVar command is more flexible in comparison to Read and makes tag memory access easier as the user doesn’t need to know the available memory size of the bank targeted.

Fig. ReadVar is a more flexible version of the classic Read command.
Source: https://ref.gs1.org/standards/gen2/3.0.0/

Use custom commands to test new protocol features

Tagformance Pro comes with an option to utilize user-defined custom commands in tag performance tests providing a practical means for testing some of the new Gen2 v3 features. Custom commands can be created using a standard text editor, imported to the software, and used in the performance test programs. For example, it’s possible to generate a custom Query command waveform with field adjustment and testing the effect on tag performance using Threshold sweep (see figures below). Furthermore, a custom command can also be combined with ISO 18000-63 inventory into a custom command sequence, which allows preparing e.g., ReadVar test command.

Fig. Custom command feature allows generating used-defined command waveforms which can be utilized in standard test programs, such as Threshold sweep. (Left) Normal Query waveform Query, (right) Query with field-strength adjustment and 500us RF adjust lead time.
Fig. Measurement example – Query threshold with and without field adjustment. Read sensitivity threshold provided as a reference to give an idea of difference of Query vs. Query+Ack sensitivities of the tag tested.

For more information on the updates discussed in this article and other important changes in the protocol, go to the new version of the protocol on GS1 official website. Of particular interest might also be Snapshot sensor reading procedures which were mainly mirrored from ISO-18000-63. Also, remember to check what’s new in the Tag data standard to stay current with the latest changes in the tag encoding.

Download – Example Custom Command Package ›

Presentation – Extend Tagformance Testing Capability with Custom Commands

Download a quick overview on Tagformance Pro Custom Commands feature including application examples.

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Testing Tags for ETSI EN 302 208

May 05, 2023

We are getting a fair amount of questions on “how to approach ETSI EN 302 208” and I figured I would first give you all the painful details and then summarize what I believe is the right advice. My message is: EN302 208 testing can be made really fast and easy. Read on to find out how!

A bit of history

Right from the early days of the European Union and the UHF band RFID, the “EN 302 208” has been the well-known and unified standard describing how to set up and test RFID equipment to be declared as radio devices in Europe.

The first version was published back in 2004 describing reader requirements, but also briefly touching on the subject of RFID tags by setting a limit for their out-of-band spurious emissions. Most probably this was taken more as input by reader designers to limit Back Link Frequency (BLF) in their ETSI mode, and not really as impacting the work of tag designers. After all, it’s the reader that sets the carrier frequency, and power level and has command over all of the tag’s settings, right?

Well, nine standard versions later we are now at v3.3.1 which has limits for both tag out-of-channel emissions as well as outright limits for backscatter levels both for the ~865 MHz “lower” and ~915 MHz “upper” band ETSI channels. In the last few years, tag manufacturers’ interest to produce and offer labels fulfilling the standard has steadily grown. Most probably as a result of RAIN technology entering new market verticals with longer and stricter traditions of following all kinds of standards.

Feels a bit complicated, why is it so?

The standard has been a tough one for tag manufacturers to decipher as it is written in the form of a traditional EMC standard talking about power spectral densities, transmit masks, and resolution bandwidths.

This makes it harder to compare the limits against more typical RFID tag results that we have gotten accustomed to, such as “power on tag reverse”. However, the greatest layer of fuzziness comes from the fact that the standard is a generic standard, as it understandably needs to be, providing absolutely no help in associating the tests with RAIN technology, GS1 Gen2 protocol, and the equivalent ISO counterpart 18000-63 that 99% of all the UHF tags utilize. This unfortunately leaves a lot of room for interpretation.

The actual test to be performed, according to the standard, sounds relatively straightforward: 1) Radiate the tag by a field strength equivalent to 2W ERP from 20cm away. 2) Record the tag’s modulation spectrum. 3) Compare against limits. Well, a tag doesn’t backscatter anything on its own unless a proper command is given. So, a command is needed in the form of Query, Query+Ack or Query+Ack+ReqRN+Read. For the lower band a BLF of ~300kHz should be targeted and for the upper band ~600kHz. In Gen2, these in practice will often be rounded up to 320kHz and 640kHz as those are the frequencies that all tag ICs can divide their clock down to. The problems arise trying to capture the tag’s response with a spectrum analyzer. The response is always very short, typically only a few hundred microseconds and inconveniently only some 30 µs apart from the immensely more powerful command itself. Accidentally analyze any part of the command or any part of the silence after the tag’s answer and the outcome will be hugely incorrect.

So what is left for interpretation?

According to the standard, the answer should be recorded with a resolution bandwidth of 1kHz around the carrier frequency. This indirectly implies that the answer should be much greater than 1ms for this to be even theoretically possible. So, the exact correct resolution bandwidth can rarely be used except for some high Miller modes in combination with the lower ETSI band’s lower BLF.

This brings us to the perhaps biggest question: Which modulation type and data content should be used in the tests, and is the test supposed to be passed for all of these modes, a typical one, or for any selected single mode of use? The difference in passing or failing the test can be as big as 15 dB between these several modes! In simple terms, a tag that always modulates with a fixed amplitude between the same two impedance states while backscattering will always produce an equal amount of total backscatter power. What is different, is how spectrally spread or focused this power will be. And for the ETSI test, what is recorded in the end, is the strength of the peak spectral feature. So, it will be much easier to pass the test with the power spread across the frequencies as evenly as possible. 

Let’s compare the spectra

The absolute worst case for the ETSI tag emission test will be a “continuous square tone”. That is, a symmetric square wave modulation as in the case of sending a long train of data zeros with FM0 decoding. The same square wave modulation also happens in the miller modes when the extended preamble is requested by the reader. The square-wave backscatter modulation of the tag will create a Fourier-series type of spectrum with almost all of the power concentrating on exactly carrier +/- (n*BLF), where n is an odd integer. This is the absolute most difficult mode to pass the test with and that’s why in the Tagformance system this is referred to as the “worst case” from release version 13.5 onwards. Pass this and you will pass everything else too with no need to test for anything else.

Comparison of spectra of equal power backscatter signals with different coding type and data content.

Ironically, if FM0 is the “worst case” to pass, it is also the “easiest case” when the packet data is randomized. Having a roughly equal distribution of zeroes and ones in random patterns will with high probability create a very spread out spectrum. A spectrum with no predictable high peaks which could breach the mask and fail the test.

Somewhere between the worst and easiest cases fall all the Miller modes producing their tell-tale double-peak “rabbit ear” spectra. Miller modes, ranging from M2 through M4 to M8, are often favored by the readers for their decode sensitivity. This is why we have chosen the M4 with a randomized data packet to be our most “typical case” for tag emission testing.    

The Voyantic way

Currently, Voyantic offers two approaches in the Tagformance system to test for tag emissions. The perhaps more traditional and thorough approach makes use of a separate calibrated Rohde-Schwarz spectrum analyzer which is synchronized to the Tagformance system to record just at the correct moment and for the correct duration to hit the tag answer.

The alternative method is the “simulated spectrum” method, as it is referred to in the Tagformance user interface. Despite its name, it is a tag measurement, where the tag backscatter is measured for amplitude and frequency. The point where a measurement turns into a simulation is when the measured parameters are taken to recreate a prototype of a waveform, the spectrum of which is then evaluated against the mask limits. The simulation assumes a sharp backscatter modulation between two discrete states utilizing a random data packet which is selected to be as average and representative as possible. This is very close to reality, and what is important, is that the reality can only be more forgiving. So, if you pass with the simulation, you will pass in the spectrum analyzer measurement too. The great advantage of a recreated data packet is that it can be created to be of any suitable length and thus analyzed with any resolution bandwidth.

A simulated backscatter spectrum in relation to the ETSI limit in Tagformance. A finer ResBW of 1kHz is used in the central 2MHz according to the standard.

Conclusion

An easy option is to take the EN302 208 testing as a part of the design process as the testing can be made really fast and easy. It is adequate to use the simulated mode as in reality, things are not going to be worse. So if you pass, you pass.

This really means that the measurement system and setup are exactly the same as you would use for tag measurements.

Using Tagformance Pro and a Voyantic measurement cabinet, the result is just a few clicks and a few seconds away at any given time. Simply place the tag on the measurement platform as you would with e.g. threshold or read range measurements and run the tag emission test.

Finally, Just wanted to take this opportunity to mention that our C50 cabinet has a really nice very-low-echoic rotation system, and having a Tagformance Pro and C50 on one’s lab enables truly complete measurement capabilities from basic frequency response (threshold, read range) measurements to EN302 208 and ARC pre-testing. All in one system, easy to buy and use – and to maintain for several years to come.

Ah, one more thing, get the latest version of Tagformance Pro UHF software to have the well-recommended “typical” simulated results at your disposal! No spectrum analyzer? No problem!

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Hospitals, Logistics, Automotive,… RAIN RFID is Everywhere – A look into RFID Research in 2022

Jan 03, 2023

It’s a new year and, again, a time to take a look at what’s been published in RFID research in the past year. I have done these yearly recaps a few times now (see posts from Jan 2022 here and from Feb 2021 here) as looking at the research field gives a good indication of what might become available for business applications in the coming years.  

Numerous RFID-related themes and topics were researched in 2022. Some popular themes were again sensor tags and healthcare applications. The RFID industry has grown strongly and that growth may have boosted research topics that are very close to practical implementations.

Advances in RFID Sensing

Sensor tags continue to be a popular research theme within RFID. Temperature is the most popular physical property being measured. Temperature sensing is followed by humidity sensing and pressure sensing. RFID sensors are being studied, for example, in pharmaceutical and food logistics applications.

RAIN RFID is used widely in tracking applications in logistics. Expanding the use of existing processes and infrastructure to also monitor freshness seems like a smart addition.

RFID sensing is not limited to the major physical properties. In 2022 many countries have seen energy prices soaring. 

RFID Sensing in Healthcare

Non-invasiveness of RFID is a driver of the study of healthcare applications. Researchers from University Tor Vergata have published studies of several applications such as:

Research Assisting RAIN RFID Implementations

Some research papers are tightly connected to RFID implementations, solving practical problems that have occurred.

RFID could be used to monitor underground pipes for corrosion and leakage.

The Voyantic Tagformance system with anechoic chambers has been used as a measurement and testing tool in many of the RFID research projects. Publications of several RFID research projects utilizing the Voyantic Tagformance system can be found at Google Scholar. Stable and purpose-built RF test conditions ensure reliable results in academic and commercial research projects.   

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Tagformance Pro UHF 13.3 Released

Nov 15, 2022

The latest version introduces new features that improve testing efficiency, expand configurability for the tests, and introduce a new JSON result file format.

Voyantic has released new software and firmware versions for Tagformance Pro UHF and Tagformance Pro HF. The new versions are available for download for existing customers with Tagformance version 13 and for all customers with an active Support & Maintenance contract.*

Change log:

  • New fail-fast mode saves time with TIPP and ARC measurements by skipping tests where a result is not possible
  • ARC test: Y specification added
  • Custom command waveforms: control over timing and modulation depth
  • JSON file format
  • NOTE: Tagformance Pro HF users need to update the software too

Fail-fast Mode Saves Time with TIPP and ARC Measurements

Tagformance 13.3 release introduces a new feature to the Tagged-Item Grading System and ARC Pre-compliance testing. The new “fail-fast” test mode option skips unnecessary tests which are bound to fail, saving valuable testing time. For example, if there is an angle where the tag does not reply at all, the rest of the test for the given cell is simply skipped after the first failure. This is particularly useful when testing for all TIPP grade or ARC categories.

The 13.3 version also adds support for the new ARC Y-specification.

Custom Command Waveforms: Control over timing and modulation depth

V13.3 adds new options for custom command waveform generation with control over timings and modulation depth, plus a configuration possibility for ISO18000-6C link parameters. These will add more flexibility for testing and enable new kinds of test scenarios, such as emulating filtered modulation signals.

JSON File Format

The new release also introduces a new result file format that will replace the TFF format in the long term. The new JSON result file is more machine-friendly and allows programmatic post-processing of results, as well as more flexible management of metadata. The old TFF format is still available as a legacy option (import, export), but JSON is the recommended default export format.

Voyantic Tagformance is used in UHF and HF RFID tag design, deployment, item tagging, protocol testing, technical sales, and academic research. It is the industry standard solution for RAIN RFID and NFC testing and measurement.

Schedule an online demo to learn more ›

*V13.3 requires V13 license. Contact sales@voyantic.com for assistance.

Note: Tagformance Pro HF users will need to update the software too.

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RFID for Challenging Environments – Durability Considerations and Environmental Standards [Webinar Recap]

Jun 21, 2022

A couple of months ago, we held a webinar that addressed different environmental standards and durability requirements for RAIN RFID and NFC tags used in challenging conditions. The webinar also covered how tags typically get damaged, how damages in the inlay affect the performance of the tag, and how the durability of the tags can be tested. Our guest expert for this webinar was Richard Aufreiter from HID Global.

Watch the webinar recording ›

In case you missed the webinar and would just like to hear the main points, read on for a short recap and links to more information.

What Breaks an RFID Tag?

As a starting point for diving into the durability of RFID tags, knowing the RFID tag structure helps understand where the breaking points are and how a typical label tag can get damaged without a protective hard shell.

Typical retail hang tags can be easily bent and damaged.

An RFID inlay consists of an IC, an antenna, and the bonding between the IC and the antenna. This inlay structure is what creates the RF performance of the tag and in practice the read range and the reading angles. The rest of the tag components are non-RFID components, e.g., the baseliner, the label surface materials, the hard case, etc.

RFID tag structure

The typical part that has the most effect on the performance, and is also the most likely spot to fail, is the bonding glue between the IC and the antenna. When the tag is bent, it creates stress in the bonding glue and as a result, possible microfractures that can advance gradually in continuous use and deteriorate the tag’s performance also gradually. A damaged tag needs more power to work affecting the read range and causing tags to fail.

Bending and stressing the tags affect the read range of the tags

Tag inlay models have differences in durability and testing is a good way to find the most suitable design for different use cases.

Learn more about durability testing methods ›

Another reason for a tag to fail is a cracked IC. And when the IC crack, the tag typically stops working completely.

The third component of the RFID inlay, the antenna, can also get damaged. A damaged antenna typically does not completely stop the tag from working, but it affects the tuning and the sensitivity of the tag when the geometry of the antenna changes.

A disfigured antenna

The non-RF components of the tags can also get damaged, but those damages do not typically affect the RF performance if the inlay is still intact. The damages can be cosmetic, for example, damaged print on the label. The attachment of the tag to the item can also get damaged, or the hard case of the tag may break.

RFID Tag Durability Standards in Harsh Environments

Some RFID use cases require the tags to endure harsh environments and handling. Tags may need to endure extreme temperatures, high pressure, impacts, vibration, water, etc. Examples can be found in the typical use cases of logistics, life-cycle, and inventory management, and in various industries, for example, manufacturing, hospitality, healthcare, logistics, aviation, etc.

During the webinar, Richard introduced various challenging environments, applicable standards, and testing methods for those environments. There are not necessarily standards available for all the different environments and use cases, but the suitability of the tag for the specific challenging environment should be verified with testing, nevertheless.

Watch the webinar ›

The typical RFID use cases for harsh industrial environments include logistics, maintenance, life cycle management, and inventory, both indoor and outdoor. Things like washing, exposure to chemicals, potential impacts, and extreme temperatures make these environments challenging.

Below, I listed the environmental standards covered in the webinar. Not every use case or environment has a dedicated certification or a standard, but the unique requirements posed by the environment should always be considered.

Yard Management in Rugged Environments

Items kept in stock need to be identified to make sure you have accurate inventory and to verify you take the right items. The tags may need to endure vibration, impact, and pressure when tagged equipment is being moved and may hit other objects in the process. Tagged items may include things like drilling pipes, shipping containers, and other heavy objects.

Vibration durability can be tested with a rattling table. Testing makes sure there are no parts inside the tag that get loose or damaged the chip or the antenna or break the housing of the tag.  Pressure is also tested to make sure the housing doesn’t break. Metal housing can make the tag highly impact resistant.

See a video of HID’s tag testing ›

Related standard;

  • Impact Resistance: IK rating defined in EN62262, measured in Joule

Explosive environments

Explosive environments can be found, for example, in the oil and gas industry and the mining industry. In explosive conditions, tags need to be safe to use and should not cause an explosion due to overheating.

There are two certifications that apply to explosive environments:

  • ATEX (European)
  • IECEx (global)

ATEX defines zones based on how explosive the environment is and what the tag needs to endure. Both certifications are more relevant for devices that are powered and not so much for passive tags.

Extreme Temperature Environments

An example of an extremely cold environment can be found in healthcare, where medical sample vials may be stored in liquid nitrogen. If you want to tag the vials with RFID, the tags must withstand that same temperature and also be readable.

On the other end of the spectrum is flame resistance. One example use case Richard mentioned during the webinar was a tag designed to be used in an aircraft engine. A flame-resistant tag will not ignite when hit by a flame and will not burn by itself after the flame is removed.

Applicable Standard for Testing:

  • UL94 HB = IEC 60695-11-10 (former ISO 1210)

Washing Environments

Washing is a very common use case. There are different levels of washing resistance. Tags need to endure anything from a splash of water to long-term underwater submerging and high-pressure power washing. The IP rating developed by the IEC defines the level of water resistance depending on the use case need.

Relevant ratings:

  • IP 66, 67, 68, and IP69K for power washing

Chemical Exposure Environment

Chemical exposure resistance also starts with waterproofness, but tags need to also endure the effects of chemicals, for example, detergents in laundry applications or sterilization in the healthcare environment. The standards for laundry are not RFID specific but they ensure that tags on textiles are safe to be used and do not pose a health risk.

Relevant Standards:

  • Laundry Testing / Tags on Clothing
    • ISO 15797 for the workwear washing process
    • OEKO-Tex® for certifying there are no harmful substances for human health
  • Medical healthcare environment
    •  MR – using a tag inside a magnetic resonance inspector with strong magnetic fields. The antenna cannot cause any sparks.

UV Resistance

Some plastic materials are sensitive to UV light. UV exposure from the sun and other light sources can lead to discoloration and hardening of the plastic. UV resistance can be tested in accelerated weathering tests where the item is put under extremely strong UV light that simulates a longer time frame in the real environment.

Relevant standard:

  • ISO 4892-2 (Weathering)

Learn more from the webinar

One of the key takeaways from the webinar is to understand the use case and the unique factors that determine which tag is optimal for the application – defining the tag frequency (LF, HF, UHF), IC capabilities, and the tag fixing options.

Check out the webinar recording for a handy reference on the main characteristic of different RFID technologies, and example use cases with different tag types. During the webinar, we also covered tag durability testing method examples from the Aerospace and the tire industry.

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The “Secret” to Ensuring Accuracy and Repeatability in RFID Testing – Properties of an RFID Test Chamber

May 17, 2022

When our customers think of where measurement accuracy and repeatability in a tag testing setup originate from, they usually mention things like output power resolution, power setting accuracy, measurement distance measured down to a millimeter, angular alignment, and high quality matched antennas, test grade RF cables, etc…  My claim is, and it’s not even a bold claim, but more like a friendly reminder, that the most significant factor in achieving result repeatability and comparability is actually the environment.

So, what is the best route to a great environment? Well, clearly, the best solution is to use a closed and controlled environment like an anechoic cabinet specifically designed for RFID measurements. At Voyantic, the most iterated and refined cabinet is the C50. It is also the smallest of the offered cabinets, supporting the TIPP/ARC compatible four antenna measurement layout.

  

ARC / TIPP antenna arrangement and the C50 cabinet

Test Distance

The C50 name comes from the 50cm nominal measurement distance and the circular arrangement of the antennas. The choice of the distance is a sweet spot to be as close as possible for best accuracy and dynamic range, but far enough to be in an accurate enough representation of a  far-field for most average-sized tags, tagged items, and item stacks. Any further attempt to still reduce the distance rapidly ends up in the antennas not physically fitting anymore or just coupling into each other as they would sit in each other’s reactive near field.

The Cabinet Size

When you add on top the 50cm test distance the size reserved for the test object, clearance for the Fresnel zone, the volume required by the UHF range pyramid absorbers optimized for each wall, and the outer shielding, you still actually end up with a reasonably sized package. The C50 chamber totals to dimensions of 1,55m x 1,50m x 1,05m. This typically doesn’t sound important in any way, until one is planning the location for the cabinet and the transport route up to the very spot. These dimensions have not evolved by accident but rather designed from experience so that the cabinet would fit through as many door openings, narrow corridors, and elevators as possible. Also, the total weight remains in the 200kg range, making it movable by a few sturdy RFID test engineers without renting any additional equipment.  

A Sturdy RFID Engineer

Low Reflections

One of the hardest parameters to get right is the level of unechoicity. It wouldn’t be too hard in a totally empty space, but as the item under test requires a computer-controlled rotatable platform withstanding over 10kg of weight and still being totally stealthy, things get a lot trickier. The rotation mechanism and the support platform should not provide alternative radio paths from the antenna to the tag which could create a multipath situation and decrease the accuracy.

Turntable Design

To achieve the required stealth properties, anything bulky, parallel, and flat should be avoided. Also, electrically conductive materials must be avoided at all costs, except for the shortest of screws.  This means that conventional mechanical design is thrown right out of the window and other approaches are needed. Our chambers have fully ceramic bearing structures, Kevlar belts, fiberglass axles, Nylon bolts, and numerous foam structures. Most other structural parts are carefully designed from polyamide with most of the material hollowed out and any parallel and straight lines broken to reduce the RF footprint as much as possible.

Components in the chamber are designed to minimize any RF reflections.

See the full range of available Voyantic anechoic chambers here ›

Is your RFID lab up-to-date? Download R&D Solutions Catalogue

Learn more about the Voyantic Tagformance® Pro system, accessories, and test chambers!

By combining RAIN RFID and NFC testing into one compact test device, our all-new Tagformance Pro is a true all-in-one tool for anyone either developing or using RFID technology.

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Adaptive Front-Ends Are Here to Stay

Jun 30, 2020

中文版 Chinese version

Impedance Matching

Matching the transponder antenna well to the chip impedance has always been the cornerstone of a well-performing UHF tag. For antenna designers, it is lightly frustrating that each chip brand and model seemed to have their unique impedances, therefore various versions of the same antenna are needed for different chips models.

On the other hand, from the chip designers’ point of view, it must have been frustrating that the tag antenna is never comfortably operating in free space, but always attached to various materials needing different tuning to operate optimally again.

For a long time, it has been known that impedance tuning does not need to be a permanent compromise, but can be actively re-tuned. This has been the norm in many wireless communications and roughly ten years ago this was introduced to UHF RFID as well. The first company to open the game was RFMicron with their ”Chameleon technology” in the Magnus® family of chips.

The early chips had a 5-bit tuning register, giving 32 different and successive tuning states, wherefrom the chip chose the optimal. Since the register value could be read back, the biggest value proved not to be the improved tuning, but the information of how much was tuned. This was turned into a clever way of performing RFID sensoring and later chip versions had an improved resolution of a 9-bit tuning register.

Today, several mainstream RFID chip providers utilize self-adapting front-ends for the small performance gain it provides. Most notable companies utilizing this are Impinj and NXP. Here we are going to see how this alters the tag performance and how to gain visibility into this.

Visibility Into Tuning

First, let’s take a look into the Monza® R6B chip. Examining the memory map in the datasheet, it clearly tells that there are three bits in the reserved memory where you can read the current suggested tuning state. In addition, there is a single bit, by which adaptive tuning can be disabled.

Part of the Monza® R6B datasheet

So, to set the feature on or off in Tagformance® for testing, the simplest way is to perform any write test with the correct write parameters. Reserved memory, Word pointer 4, and write the last bit high/low to deactivate/activate the tuning. The current state can be verified by reading the same memory.

Write parameters for turning the adaptive tuning off. The memory map of the Monza® R6B reserved memory showing the change (in red) where the disable bit was activated. Read parameters to point to the three tuning bits to read back the current tuning state.

Below is a threshold of the tag both with the tuning activated and disabled. With the adaptive tuning activated, the area of optimal performance is seen to increase by +/- 10MHz for this particular inlay design. To monitor the used tuning state, do the sweep with the READ command and the correct read settings for the chip. This gives the ability to select “response data” from the drop-down menu to see what data the chip responded with to the READ. In this case, you can see the tuning goes from 4 to 0 in the ~20MHz stretch from 880MHz to 900MHz.

Sweeping a tag using a READ command while monitoring the tuning state.

How About the UCODE®?

The UCODE® 8 family from NXP works in quite a similar manner. The tuning state can be read back from the memory by pointing to the correct location as stated in the datasheet. The deactivation of the feature needs more involvement. It seems a non-zero access password needs to be set for the tag, and then the setting bit needs to be “toggled” in the secured state using the proper WRITE command as the BLOCKWRITE will not do it. As the UCODE® has fewer tuning steps, you can sometimes spot from the tuning curve the points where the impedance was changed. It’s as if the curve consists of a few cut-n-pasted curves. Well, because it kind of is.

A close-up of a threshold sweep of a UCODE® 8 based label revealing the discrete tuning steps.

Conclusion

Automatically adaptive tag ICs are here to stay. It might be that the advantage they provide is a little slim at the moment, but if there is a performance gain to be had, why not take it? For the antenna designer and tag producer, it is valuable to be able to also switch the tuning off when needed, to easier judge the antenna itself, perhaps against a simulation.

Alternatively monitoring the read response data “stepping diagram” is a simple tool to see if the design is functioning as it should. Eager to chat more about tag design with us? Feel free to contact our RFID experts HERE.

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A Major Upgrade for Aerospace RFID Testing

May 15, 2020

中文版 Chinese version

日本語版 Japanese version

During this COVID-19 pandemic, as most airplanes are stuck on the ground and several large airplane orders have been canceled, aerospace is probably not considered the hottest market for RAIN RFID. However, eventually, this situation will pass, and more airplanes will be built. When that happens, the aerospace industry will be more ready than ever to use RAIN RFID, due to recent standardization work.

Back in 2015, I wrote about the aerospace industry as the pioneers of RFID:

“The aerospace industry realized that they need standardization for flyable tags as early as 2006. That is when a group of experts in the field decided to develop a standard under SAE International. SAE AS5678, “Passive RFID Tags Intended for Aircraft Use”, was born … In addition to environmental testing, the standard also describes RF performance tests for the tags. The standard described a very professional and well repeatable measurement methodology. But even more interestingly, the standard divided tag performance into performance grades, somewhat similarly to what the GS1 TIPP standard would do for the retail industry in 2015.”

Fast forward to 2020, in February, SAE published the third version of the standard, AS5678B Passive RFID Tags Intended for Airborne Equipment Use. So, what’s new in the standard revision?

The changes are mostly related to how the performance grades are defined. In earlier versions of the standard, tags were graded based on their read range, determined from their sensitivity. And that makes perfect sense: In 2006, the sensitivity of RFID chips wasn’t that great, and read range was nearly always limited by power delivery to the tag. Nowadays, that is not always the case. As the sensitivity of tags has improved, in more and more cases the return link from the tag to the reader may limit read range. This is reflected in the new standard revision; in AS5678B, the grades are determined by both minimum read sensitivity and minimum backscatter.

To give an example, for a tag to be classified for Grade X, the sensitivity of the tag on a metal plate has to be better than -12 dBm, and its backscatter strength needs to be at least -23 dBm. That corresponds to an expected read range of 6 m. But that’s not all. Because airplanes are expected to cross borders, and radio regulations are different in different parts of the world, this performance is required throughout the global RAIN RFID range of 865 to 930 MHz.

There is one more new element in the standard. It is no longer sufficient for one individual tag to pass a grade – a statistical element is introduced. A total of 30 tags needs to be tested, and their performance variation must be below a level defined in the standard.

Overall, I am quite happy with the new standard revision. With the new backscatter criteria, it is well in line with the development of the industry. The backscatter is required to be quite strong which means that most readers are able to read tags that meet the criteria – and that is probably a good approach. In addition, the statistical test brings a hint of a quality aspect to the standard.

As a final thought, there is one thing that I find curious about AS5678. No one is openly advertising to offer test services according to this standard. Customers often contact me to ask for a service provider. Some tag makers are obviously either testing their tags themselves or having them tested somewhere. Probably most of them use an external lab for the environmental testing and do the RFID part with their own Tagformance system).

But wouldn’t it make sense to have a one-stop-shop for AS5678B testing?

If you think that a lab that you know should start offering these tests, please let us know. If they already have the environmental part, we would be happy to help with the RFID part.

Learn How to Test UHF RFID Tags in the Aerospace Industry

Download The Essential Guide for UHF Tag Testing in Aerospace

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Optimizing Counting Reliability With Well-Designed Reader Zoning

Feb 21, 2020

中文版 Chinese version

At RFID&WIoT Tomorrow 2019, Erik van Noort from Avery Dennison stopped by a Voyantic booth. He introduced a recently launched ShieldSense™ RFID blocking material. The material is for reader zoning and aimed to help system integrators in building better RAIN RFID systems.

After sharing some ideas, we decided to write an article explaining the reader zoning and how to use Voyantic Tagformance to check not only if the zoning works, but how well the zoning works. In this piece, we introduce the ShieldSense™ material with the Tagformance test results.

What Is Reader Zoning?

Reader zoning is a common challenge when building RAIN RFID systems. You want to scan tags in one area, but don’t want to read tags from another area nearby. For example, at a loading dock, it is essential to know that the item passes a specific gate and goes to the correct truck, and not to the next truck a few feet away.

Reader Zoning challenges

  • An apparel store has stock at the backroom
  • Every item in stock should be represented at the shop floor
  • With RAIN RFID it is possible to count and identify every item at the backroom and the shop floor, with a few minutes scan – quick enough to be done several times a day
  • The system can then generate an alert if an item type is not represented on the shop floor
  • Having each item represented on the shop floor is critical. If an item is forgotten, it would never be sold during the season and would have to be either heavily discounted afterward as the last season item, or even wasted

Reader Zoning – Test Without ShieldSense™

Conventional methods for reader zoning are

  • selecting reader antennas with different reading angles
  • planning reader placement
  • adjusting reader power levels
  • using the RSSI filter to prevent stray reads
  • applying RF shielding material aka RF blocking material

For testing the zoning challenge, I designed a simple test environment in our office. In one of our meeting rooms (“Front Room”), I had 100 tags placed on all sides of a cardboard box. In the next room (“Back Room”), behind a wall, there were another 100 tags placed on a similar box.

Photo: Test setup: 100 tags on the box in the Front Room, and another 100 tags in Back Rroom

My goal was to find reader settings that would allow the inventory of the 100 tags in the Front Room without reading any tags from the Back Room. In the test, I used an antenna placed on different locations and orientations in the Front Room. I used the Tagformance population analysis as a test tool. A combination of several test positions would correspond with someone doing an inventory count with a handheld RFID reader.

Results Without RF Blocking Material

There was no antenna placement and orientation in the Front Room with which all of the tags in the Front Room could be read. In typical good positions, 85% – 95% of the tags were scanned. One apparent challenge was that the light wall between the Front Room and the Back Room did not block the RF signal. With antenna orientations that gave the best read results in the Front Room, a good number of tags from the Back Room were also found. In some antenna positions, more tags were found from the Back Room than from the Front Room.

Figure 1: antenna position 1, tags scanned from the Front Room with different power levels

Figure 2: antenna position 1, tags scanned from the Back Room with different power levels

No antenna placement would give a decent amount of readings from the Front Room without giving any readings from the Back Room

Figure 3: antenna position 11, tags scanned from the Front Room with different power levels

Figure 4: antenna position 11, tags scanned from the Back Room with different power levels

Even if 100% reading was not achieved from any single antenna position, a 100% read rate from the Front Room was achieved when two antenna positions were combined. In practice, a 100% read rate would be easy to achieve by a simple handheld reader sweep. But, the combination of two positions gave over 90% rate also from the Back Room.

No power level cut would enable efficient zoning. At any power level with which tags are found from the Front Room, some tags are also found from the Back Room.

There is no difference at backscatter signal strengths from tags in the Front Room and tags in the Back Room. RSSI filter would not be efficient for reader zoning in this scenario.

After the first tests, it was apparent that the task is hard. There was no reading angle where power adjustment or RSSI filter could separate the items. In the test scenario, antenna placement, adjusting reader power, RSSI filter, or any combination of those would not solve the zoning issue.

Reader Zoning – Test With ShieldSense™

For the delight of fellow Voyanticians, I wallpapered part of the Front Room with Avery Dennison’s ShieldSense™ material. After shaking of the numerous “do they make foil hats of that” comments, I did the second part of the testing. I again placed antenna to different positions and tried to find an antenna position where zoning would work. In this test, I also used the Voyantic High-Power kit to boost radiated power beyond normal power levels, up to 39 dB ERP radiated power (antenna in the test had about 8dB gain).

Photo: Test setup without and with temporarily mounted ShieldSense™ (and not the prettiest wallpapering
with test equipment)

Results With RF Blocking Material

The positive effect of ShieldSense™ was apparent immediately. In most antenna positions tags from Back Room were not found

It was also noticed that in the original test scenario, some tags were leaning against the wall, and after applying ShieldSense™, those tags were leaning against the metal surface, making the tags non-readable.

Figure 5: antenna position 1, tags scanned from the Front Room with different power levels, ShieldSense™ in use. Some tags leaning against the wall

Figure 6: antenna position 1, tags scanned from the Front Room with different power levels, ShieldSense™ in use. any tag 10cm from the wall

Figure 7: antenna position 1, tags scanned from Back Room with different power levels, ShieldSense™ in use

There were still read angles that gave some readings from the Back Room when the power level was high enough. Most likely, the read is from reflections, the Front Room was only partially shielded, and in some antenna orientations, the signals have some reflecting paths even if the direct paths are blocked.

Figure 8: antenna position 6, tags scanned from Back Room with different power levels, ShieldSense™ in use

When the power levels and backscatter signal strengths are analyzed, efficient zoning parameters can be found. Using 30dB radiated power and applying -65dBm RSSI filter with a handheld reader

  • would give 5dB safety margin before read rate would drop to below 100%
  • would give 5dB safety margin before tags in the Back Room would wake up
  • about 8dB margin in RSSI until reader would accept the response from Back Room

These safety margins are likely well sufficient for ensuring reliable system performance also in the long run.

I am also convinced that expanding the ShieldSense™ coverage a bit around the corner instead covering just one wall, and applying it permanently instead of the temporary mount I used, the safety margins would increase by some dBs

With ShieldSense™ it is easy to find reader power levels and RSSI filter values with which zoning works, and safety margins are good for getting reliable reads as well as for avoiding stray readings.

About ShieldSense™

About Tagformance

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Sensors, Healthcare IoT and Pigeon Races – Review of RAIN RFID Research in 2017

Feb 02, 2018

中文版 Chinese version

Following research activities of RFID is a nice way to keep up with the latest technology developments. Awareness of hot research topics also helps in anticipating the direction of commercial development and new product launches. Here is my take on the published RFID research in 2017. I have included short comments on the research topics, and a number of links to papers published in 2017 that have caught my attention – for one reason or another.

First, a disclaimer: the selection of the introduced research papers and overview is my own. Summaries of the articles are short and written from my personal perspective, the points I raise are not necessarily same as authors’ intentions. When the topic seems interesting, I recommend clicking the link and reading the whole article.

Sensor Tags

RFID sensors continue to be one of the main research areas. The topic is wide – there are a lot of parameters that can be sensed, and the ways to sense ambient conditions are vast. New materials provide new possibilities for sensing, and existing methods have been fine-tuned to solve specific problems.

Healthcare and Wellness

Healthcare and wellness related sensor tag applications is a wide research area on its own. Research is aiming to fulfill the potential of RAIN RFID technology in healthcare. Amount of research related to RFID in healthcare is significant. I expect already growing RAIN RFID use in healthcare to grow even faster in the coming years.

The healthcare RFID sensor applications seem to fall into one of three application categories: implantable, partially implantable and wearable RFID sensors.

Printed Antennas and Tags

Research of printable antennas is in my opinion shifting from basics towards studying mass production possibilities and reliability, although new methods and ink types are also being studied.

Specialty Tags

Embedded and other specialty tags are a continuous and versatile project area. The amazing versatility of the research topics tells about the potential of the RAIN RFID technology, and about the world we live in. Here are some examples:

Contact us and let me hear what you think of the above studies! I would also be happy to guide you how Voyantic test systems can be used in various RFID research projects.

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