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Can Versatility and High Capacity be Combined in Smart Label Personalization?

Apr 04, 2018

中文版 Chinese version

Smart labels are basically really simple RF devices and look identical to each other. However, smart label deliveries are highly customized especially in high value specialty label segment. This sets two conflicting requirements for production machinery: high capacity and high flexibility.

To address this dilemma, Voyantic has spent more than two years developing a new breed of smart label personalization solutions. At the RFID Journal Live 2018 exhibition in Orlando we are proud to unveil the Reelsurance Pro – a flexible reel-to-reel machine for smart label personalization.

Large Smart Label Manufacturing Volumes are often Sum of Numerous Small Projects

Global RAIN RFID tag production volume continues to grow and NFC is doing very well, too, especially now that the majority of iPhone users can utilize the technology to its fullest extent. According to IDTechEx there will be more than 30 Billion tags sold in the year 2020.

A peculiar fact is that even as the tag volumes grow, still the demand of customer specific tag production lots remains high. Practically this means that smart label production must remain flexible enough to meet the various requirements of end user projects.

Printers are an Obvious First Step for Many

RFID label printers are the perfect way to supply small quantities of labels that are often immediately applied on products. As such printers will continue to serve a great variety of customers engaged with luggage tracking, healthcare and event management.

The sheer scale and complexity of production often exceeds a point where buying more printers is not feasible: special label form factors, sophisticated substrate materials, large reel sizes or complicated NFC / RAIN / custom encoding. I’ve come to learn that managing specific encoded data over numerous printers requires plenty of manual processing, which especially in the long term may not be sustainable.

Printers are good for many applications, but how is the scalability?

Industrial Grade Machinery Available for High Volume Label Programs

On the other end of the spectrum, label presses and high-end personalization lines serve the needs of high volume label and ticket suppliers. If you are in the business of supplying steady volumes of tickets, hang tags or bulk labels, those machines should serve you well.

But what is the option for those ambitious companies, that want to take both NFC and RAIN jobs, and dispense variable and highly specific label batches day-to-day?

Perfect environment for label presses and high-end personalization machines

Reelsurance: Office-sized Machine for Varying Smart Label Projects

Voyantic Reelsurance Pro fills the gap for those who need a flexible reel-to-reel machine to finalize a range of different smart label jobs for their customers every week. The machine won’t stop shy of features either!

Voyantic Reelsurance Pro is a small footprint machine dedicated for RFID smart label personalization

Voyantic Fitted NFC, RAIN RFID, Barcodes and Quality Control in a Smaller-than-a-horse-sized* Machine Frame

The list of printing and encoding options on this machine is impressive, and special effort is put on label output quality. Sophisticated RFID quality testers, line tension control, ESD protection, splicing table and slightly tilted machine frame provide reels that are 100% quality tested and immediately ready to deliver. The tilted frame also makes the machine ergonomic for the operator!

May We Propose a Machine for You?

Since 2013 we have supplied quite a number of Reelsurance machines for inlay and label quality assurance processes. Now that the Reelsurance Pro supports printing and encoding too, we would be thrilled to craft a proposal that meets your specific requirements. Please contact us to schedule the first demo and conversation!

(*) As a salute to honorable Mr. Tauno Matomäki, a highly esteemed Finnish business man, President and CEO (EVP), Voyantic is still working hard to supply larger-than-a-horse-sized machines after more than a decade of exporting smaller-but-way-more-expensive-than-a-horse-sized testers around the globe.

Get Answers to Your RFID Tag Encoding Questions!

Download our white paper of RFID tag encoding! You’ll find answers to many baffling questions regarding tag memory and what should be coded to it, which codes to use and how to get the codes to the tags.

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